Valves and Instrumentations | SEPL Industrial
Spares & Components

Valves and Instrumentations

Precision-engineered flow control and measurement components for seamless industrial operations.

Reliable flow control and precise measurement are the backbone of any solvent extraction plant and edible oil refinery. Our comprehensive range of valves, flanges, and high-precision instruments ensures that your plant operates with maximum safety, zero leakage, and optimum energy efficiency.

Equipment 01

Ball Valves

Ball valves are essential flow control devices used in solvent extraction plants and edible oil refineries to start, stop, and regulate the flow of liquids and gases. They are especially important in handling solvents (like hexane), crude oil, and other process fluids, where tight sealing and safety are critical.

A ball valve consists of a spherical ball with a hole (bore) in the center. When the valve handle is turned, the ball rotates to either allow flow (open position) or block it completely (closed position). This simple mechanism ensures quick operation and reliable shut-off.

Ball Valves

Key Features

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Tight sealing (leak-proof)
Prevents solvent leakage, ensuring safety

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Quick operation
90-degree turn for full open or close

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Low pressure drop
Smooth flow through the valve

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Corrosion resistance
Often made of stainless steel or special alloys

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Durability
Long service life with minimal maintenance

Energy Miser Ball Valve
Equipment 02

Energy Miser Ball Valve

An Energy Miser Ball Valve is a specially designed ball valve used in solvent extraction plants and edible oil refineries to reduce energy loss and improve overall system efficiency. These valves are optimized for minimum pressure drop, tight sealing, and thermal efficiency, making them ideal for handling steam, condensate, solvents, and oil.

Unlike standard valves, energy miser ball valves are engineered to ensure smooth flow with minimal resistance, which helps reduce the load on pumps and compressors. In steam and heating systems, they may also feature insulated or heat-retaining designs, preventing unnecessary heat loss and improving energy utilization.

Key Features

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Low pressure drop design
For energy-efficient flow

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Leak-proof sealing
To prevent solvent and steam losses

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Thermal efficiency
With optional insulation features

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Quick operation
Quarter-turn for fast control

shield

Corrosion-resistant
Materials for long service life

Benefits in Solvent Plants

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Reduces energy consumption
In pumping and heating systems

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Minimizes steam and heat losses
In process lines

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Improves process efficiency
And cost savings

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Enhances safety
By preventing leakage of volatile solvents

Equipment 03

MS/SS Flange and Fitting

MS (Mild Steel) and SS (Stainless Steel) flanges and fittings are essential components used in solvent extraction plants and edible oil refineries for connecting pipelines, controlling flow direction, and ensuring leak-proof fluid transfer. They form the backbone of the plant’s piping system, handling materials like solvents (hexane), crude oil, steam, and water.

radio_button_checked Flanges:

Flanges are used to join pipes, valves, and equipment, allowing easy assembly and maintenance. They are available in various types such as:

  • Weld Neck Flanges – Strong and suitable for high-pressure applications
  • Slip-On Flanges – Easy to install and cost-effective
  • Blind Flanges – Used to close pipe ends
  • Socket Weld Flanges – Ideal for small diameter pipes

conversion_path Fittings:

Fittings help in changing direction, branching, or reducing pipe size. Common types include:

  • Elbows (90° / 45°) – Change flow direction
  • Tees – Divide or combine flow
  • Reducers – Connect different pipe sizes
  • Couplings and Unions – Join pipes securely

MS vs SS:

MS (Mild Steel):

Used in general service lines like water and non-corrosive fluids. It is strong, cost-effective, but requires coating to prevent rust.

SS (Stainless Steel):

Used in corrosive and critical areas, especially where solvents and edible oils are handled. It offers excellent corrosion resistance, hygiene, and durability.

Key Features

hardware

High strength & pressure resistance

water_drop

Leak-proof and secure connections

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Corrosion resistance
(Especially SS)

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Easy installation and maintenance

Equipment 04

VISI FLO

A Visi-Flo (also known as a sight flow indicator) is a simple yet highly useful device used in solvent extraction plants and edible oil refineries to visually monitor the flow of liquids inside pipelines.

It typically consists of a transparent glass tube or window housed within a metal body (MS or SS), allowing operators to directly see whether fluid—such as solvent (hexane), oil, or water—is flowing properly through the line.

Key Features

visibility

Visual flow confirmation
Without opening the pipeline

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Transparent viewing section
For real-time monitoring

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Leak-proof and pressure-resistant
Robust design

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Available in MS and SS construction
For different applications

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Can be fitted with rotor/indicator
For better visibility of flow

Types

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Plain Sight Flow Indicator
Simple glass window to observe flow

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Rotary Type (Rotor Visi-Flo)
Includes a spinning rotor to clearly indicate movement

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Double Window Type
For enhanced visibility and safety

Equipment 05

Flow Meter

A Flow Meter is a critical instrument used in solvent extraction plants and edible oil refineries to measure the flow rate and quantity of liquids or gases moving through pipelines. It ensures accurate monitoring and control of fluids such as hexane solvent, crude oil, refined oil, water, and steam.

Flow meters help operators maintain process consistency, optimize efficiency, and reduce losses, which is especially important in systems dealing with flammable and high-value materials.

Flow Meter

Key Functions

speed

Measures flow rate
(LPM, m³/hr, etc.)

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Tracks total volume/consumption

memory

Helps in process control
And automation

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Ensures accurate dosing
And transfer

Pressure Gauge
Equipment 06

Pressure Gauge

A Pressure Gauge (often written as pressure gage) is an essential instrument used in solvent extraction plants and edible oil refineries to measure and monitor the pressure of liquids and gases within pipelines and equipment.

It helps operators ensure that systems handling hexane solvent, oil, steam, and water are running within safe pressure limits, preventing equipment damage and hazardous situations.

settings Working Principle:

Most commonly, pressure gauges operate on the Bourdon Tube principle, where a curved metal tube expands when pressure is applied. This movement is mechanically linked to a needle that displays the pressure on a calibrated dial.

Key Features

speed

Accurate pressure measurement
In real-time

dialpad

Clear dial display
For easy reading

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Dry or glycerin-filled types
For vibration resistance

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Constructed in MS or SS
For durability and corrosion resistance

thermostat

Can handle high pressure
And temperature conditions

Equipment 07

Vaccum Gauge

A Vacuum Gauge is an important instrument used in solvent extraction plants and edible oil refineries to measure pressure below atmospheric level (vacuum conditions). It helps monitor and control processes where air or gases are removed, ensuring efficient and safe plant operation.

settings Working Principle:

Most vacuum gauges work on the Bourdon Tube principle, where a specially designed tube reacts to negative pressure (vacuum) and moves a needle on the dial to indicate the vacuum level.

Vacuum Gauge

Key Features

speed

Measures negative pressure
(Vacuum) accurately

dialpad

Clear dial readings
(Usually in mmHg, bar, or inches of Hg)

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Available in dry or glycerin-filled types
For stable readings

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Made in MS or SS
For corrosion resistance

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Suitable for harsh
Industrial conditions

Equipment 08

Nano Meter

A Nano Meter in the context of solvent extraction plants and edible oil refineries generally refers to a high-precision digital measuring instrument used for accurate monitoring and control of process parameters such as temperature, pressure, flow, or level at very fine resolutions.

The term “nano” indicates extremely small measurement sensitivity, making these meters suitable for applications where precision and stability are critical to product quality and process efficiency.

Key Features

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High accuracy and sensitivity
For precise readings

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Digital display
For easy monitoring

sensors

Compatible with various sensors
(Temperature, pressure, flow, etc.)

sync

Real-time data output
For automation systems

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Compact and reliable design

Frequently Asked Questions

What materials are your valves made of?

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Are these instruments suitable for solvent extraction?

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Do you provide customized pipe fittings?

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How often should pressure gauges be calibrated?

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What is the advantage of an Energy Miser Valve?

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Can Nano Meters integrate with our automation?

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