Sesame Seed Solvent Extraction Plant
Engineered to deliver maximum oil recovery from pre-pressed sesame cake, trusted by clients across India and global markets for high-performance til and sesame oil processing solutions.
Our Sesame Seed Solvent Extraction Plant is designed to extract the maximum possible oil from pre-pressed sesame cake. Sesame, also known as til, carries one of the highest oil percentages among oilseeds, typically between 38-55%, so it first goes through mechanical screw pressing in a sesame seed oil expeller machine to remove the bulk of the oil. The cake left behind still carries a meaningful 15-18% oil content, which is then directed into our continuous sesame extraction plant for further processing. Sesame is a naturally small, delicate seed, so our cleaning and de-stoning systems are precision-built to handle it without damage. Using food-grade hexane, the plant dissolves and draws out the remaining oil through hexane extraction of sesame oil, lowering residual oil levels in the final meal to below 1.0%. At the heart of this Sesame Oil Extraction Plant is a precisely regulated Desolventizer Toaster (DT), which recovers the solvent while conditioning the meal for safe use. The end result is a protein-rich, safe de-oiled sesame meal plant output well suited for use in animal and poultry feed. Whether you're looking for a Til Seed Solvent Extraction Plant, a Sesame Oil Processing Plant, or a complete Sesame Oil Refinery Plant, Super Techno Engineers builds systems engineered to deliver consistent performance, backed by reliable til oil solvent extraction plant expertise developed through years of engineering experience.
Sesame Seed Solvent Extraction Plant
verified Features of Sesame Extraction Plant
- check_circle Built for the small, delicate size of sesame seeds, with precision cleaning and de-stoning that protects seed quality entering the sesame cake solvent extraction plant.
- check_circle Purpose-built moving-bed extractor engineered for even solvent penetration through pressed sesame cake.
- check_circle Multi-stage, low-temperature miscella distillation that delivers consistently high-quality crude sesame oil.
- check_circle Zero-venting mineral oil absorption technology that limits hexane emissions and supports a safer working environment, standard across every sesame oil extraction machine we supply.
stars Advantages of Sesame Oil Manufacturing Plant
- check_circle Drives maximum oil recovery, keeping residual oil in the final meal consistently under 1.0%.
- check_circle Yields a nutrient-dense, easily digestible, and safe protein meal suitable for livestock feed from every sesame meal production plant we install.
- check_circle Preserves the natural lignan antioxidants and nutritional quality of sesame oil, an important factor for buyers in the premium edible oil segment.
- check_circle Runs on a highly automated setup, helping reduce both utility costs and manual labor requirements, an important factor when reviewing sesame solvent extraction plant cost across suppliers.
How Our Sesame Seed Solvent Extraction Plant Works
Step-by-step breakdown of our highly efficient sesame oil solvent extraction process.
Method 1 Seed Cleaning & De-stoning
Because sesame seeds are so small, standard cleaning methods struggle to separate out similarly sized stones. Our line combines a rotary drum sieve, vibratory cleaner, and aspiration channel with magnetic and gravity-based de-stoning to remove all impurities without damaging the seed.
Method 2 Conditioning
The cleaned seed is fed into a cooker conditioner, where it is heated with live steam to 65-70°C, raising moisture to 11-12%, the ideal range for pressing.
Method 3 Pre-Pressing
Conditioned seed is fed into our sesame pre-press solvent extraction plant line, where screw presses drain 25-30% of the oil, leaving a pre-pressed cake with 15-18% residual oil.
Method 4 Cake Preparation
The pre-pressed cake is cooled and, where needed, broken down to a uniform 2-4 inch size, ensuring consistent solvent penetration during extraction.
Method 5 Solvent Extraction
The prepared cake is fed into our continuous sesame extraction plant, where food-grade hexane dissolves and draws out the remaining residual oil.
Method 6 Miscella Distillation
The oil-solvent mixture undergoes multi-stage, low-temperature distillation to separate pure crude sesame oil from the solvent while preserving the seed's natural lignan content.
Method 7 Desolventizing, Toasting & Bagging
Our Desolventizer Toaster then takes over, using controlled heat and steam to strip out the remaining hexane from the meal. Once cooled and sieved, it is bagged as the final de-oiled sesame meal product.
Specifications
Our Sesame Seed Solvent Extraction Plant is available in multiple configurations, including sesame extraction plant 50 TPD / 100 TPD models and larger installations. Below are the standard technical specifications:
| Parameter | Standard Value / Details |
|---|---|
| Plant Capacity | 50 TPD - 1500 TPD (Tonnes Per Day) |
| Raw Material Used | Sesame / Til Cake (Pre-Pressed) |
| Residual Oil in De-Oiled Meal | Below 1.0% |
| Solvent Type | Food Grade Hexane |
| Solvent Consumption / Loss | Under 2.0 Liters per Ton of Processed Material |
| Construction Material | Carbon Steel / Stainless Steel (for product-contact parts) |
* Standard configurations are listed above; modifications and customizations are available based on individual client requirements.
Why Choose Our Sesame Seed Solvent Extraction Plant
Capacity Range 50 TPD to 1500 TPD
Our Sesame Oil Extraction Plant configurations are available across a wide capacity spectrum, from 50 TPD for mid-scale processors to 1500 TPD for large industrial operations. Every unit from Super Techno Engineers is custom-engineered to match your specific feedstock volume and site conditions.
Precision Handling for Small, Delicate Seeds
Sesame's tiny seed size makes cleaning and de-stoning far more critical than in larger oilseeds. Our equipment uses hardened, long-life perforated sheets and precision aspiration systems specifically calibrated for sesame, minimizing seed loss and maximizing usable material entering the press.
Proven Sesame Solvent Extraction Technology
Our Sesame Oil Extraction Plant systems are built on extraction technology proven across Indian and international markets. Clients processing sesame at every scale have consistently achieved residual oil below 1.0%.
Low Solvent Loss Under 2.0 Liters Per Ton
Our closed-loop zero-venting solvent recovery system, combining multi-stage condensation with mineral oil absorption, keeps hexane consumption among the lowest in the industry. This directly reduces your sesame solvent extraction plant cost and supports a safer plant environment.
Complete Turnkey Support Across India
As a trusted sesame solvent extraction plant manufacturer, Super Techno Engineers delivers the complete turnkey sesame solvent extraction plant as a single-point solution, from initial process design and equipment manufacturing to installation, commissioning, and after-sales service. No third-party coordination required.
ISO 9001:2015 Certified Manufacturing
Every component of our Sesame Oil Extraction Plant is manufactured under ISO 9001:2015 certified processes, ensuring consistent quality, dimensional accuracy, and long operational life.
Flexible Output for Edible Oil and Feed Industries
Our Sesame Oil Processing Plant is designed to serve two industries simultaneously. The crude oil output is refined-ready and suitable for premium edible oil production, while the de-oiled meal meets protein and safety standards required for commercial animal feed manufacturing.
Built for Continuous Commercial Operation
Whether you are setting up a new Sesame Oil Mill Plant or expanding an existing press line, our systems are engineered for uninterrupted round-the-clock operation. Low-maintenance components and a streamlined process design keep downtime minimal and production schedules on track.
Transparent Sesame Solvent Extraction Plant Cost
We understand that sesame solvent extraction plant cost is a key factor in your investment decision. Super Techno Engineers offers configurations across every capacity range, helping you get the right balance of performance and budget without compromising on oil recovery or meal quality.
Frequently Asked Questions
Answers to the most common technical questions our clients ask about the Sesame Seed Solvent Extraction Plant.
Q1. Why does sesame seed cleaning need specialized equipment compared to other oilseeds?
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Sesame seeds are very small, so stones and impurities of a similar size are difficult to remove with standard cleaning equipment. Our plant uses gravity-based de-stoners and fine-mesh perforated sheets specifically calibrated for sesame's tiny size.
Q2. Can we process direct sesame seed instead of pre-pressed cake in this plant?
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No, this solvent extraction plant is designed for pre-pressed sesame cake. Whole sesame seed first needs to go through a sesame seed oil expeller machine to remove the bulk of the oil before the remaining cake is sent for solvent extraction.
Q3. What is the difference between pre-pressed and full-pressed sesame cake?
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Pre-pressed cake typically retains 15-18% oil and is sent for solvent extraction. Full-pressed cake retains only 5-6% oil after two-stage mechanical pressing, with the balance recovered through solvent extraction.
Q4. Does the extraction process affect the natural antioxidant content of sesame oil?
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No, our multi-stage, low-temperature miscella distillation process is designed to preserve the natural lignan antioxidants that give sesame oil its stability and quality.
Q5. How efficient is the solvent recovery system?
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Our closed-loop, zero-venting solvent recovery system keeps hexane loss consistently under 2.0 liters per ton, among the lowest in the sesame solvent extraction plant industry.
Q6. What plant capacities are available for sesame and til seed processing?
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Super Techno Engineers offers sesame extraction plant 50 TPD / 100 TPD configurations along with larger setups up to 1500 TPD, custom-engineered to match your production requirements.
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